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Facilities List

 

Facility:

Burns Machine is housed in a modern two story concrete building surrounding 10,000 square feet of manufacturing, quality assurance, engineering and administrative area. Our facility accommodates both dock and street height loading.


Employees:

30 full and part time employees between two shifts in the areas of:

  • Manufacturing (20)
  • Engineering (3)
  • Production Control (1)
  • Quality Assurance (3)
  • Purchasing (1)
  • Customer Service (1)
  • Administration (1)

Quality Assurance:

Internal (full-time), Quality Assurance department, utilizing modern test/measurement/inspection equipment, involved in all aspects of Burns Machines manufacturing operations, including inspection of raw materials, first piece inspection, in process monitoring/inspection, and final part/assembly inspection (zero defect screening). Approved quality assurance to ISO 9001:2008 and AS9100 Rev. B. Dock to stock approvals and in house source inspection. Pratt & Whitney MCS approval.


Manufacturing Services:

  • Prototype and Production CNC Turning, 1/16 inch to 12 inch diameter
  • Prototype and Production CNC Milling, 30" in Length, 18" in Width, 18" in Depth
  • Plunge Electrical Discharge Machining (EDM)
  • Production/General/Experimental Machining
  • CNC Code Generation for General CNC Machining, Full 4th Axis/3D Machining
  • Design and Build of Specialty Fixtures for Casting and Forging Machining
  • Mold Design and Detailing
  • Assembly and Testing

Regulatory:

All manufacturing operations meet the requirements of OSHA, including appropriate training of employees on safety (comprehensive safety manual), use of personal protective equipment, lockout/tag out and hazard communication.


Computer Equipment:

  • Windows Business Server 2008
  • Network Based Workstations (16)
  • Graphics Plotters (4)
  • Monochrome and Color Laser Printers (8)
  • Kyocera TaskALFA 250 Color Scanner/Copier/Fax
  • Electronic Time Clock/Labor Tracking Employee Badge In/Out

Production/Manufacturing Software:

  • Full High Speed Internet Capability (file up/down loads) (wmtltd@metrocast.net)
  • Shop floor control/scheduling - E2 Shop System Shoptech Industrial Software
  • CNC code generation/design - AlphaCam CAD/CAM Software (Lathe/Mill/Advanced Mill 3D)
  • - Mastercam CAD/CAM Software
  • - Rhinocam Solid Modeling Software

CNC Machining Equipment:

  • Mori Seiki CL-1500 CNC Lathe
  • Mori Seiki DuraTurn 2050 CNC Lathe
  • Mori Seiki DuraTurn 2050 CNC Lathe
  • Mori Seiki DuraTurn 2050 CNC Lathe
  • Mori Seiki SL-1 CNC Lathe
  • Mori Seiki SL-1 CNC Lathe
  • Mori Seiki SL-2A CNC Lathe
  • Mori Seiki SL-2B CNC Lathe
  • Mori Seiki SL-2H CNC Lathe
  • Mori Seiki SL-2H CNC Lathe
  • Mori Seiki SL-3A CNC Lathe
  • Hwacheon Hi-ECO 21HS CNC Lathe
  • Matsuura MC-710V CNC Machining Center
  • Mori Seiki NV4000A/40 CNC Machining Center with Kitagawa True 4th Axis and Control
  • Mori Seiki DuraVertical 5080 Machining Center with Kitagawa True 4th Axis and Control
  • Mori Seiki DuraVertical 5080 Machining Center with Kitagawa True 4th Axis and Control
  • Excel PMC-5V T18 CNC Machining Center
  • Excel PMC-5V T20 CNC Machining Center with SMW 160 4th Axis Indexer
  • Excel PMC-5V T20 CNC Machining Center
  • Charmilles Isopulse Type P25 EDM Machine

Manual Equipment: (partial list)

  • Bridgeport Vertical Mill - 2hp - 42" Table with Anilam Digital Readout & Power Feed
  • Bridgeport Vertical Mill - 2hp - 42" Table with Anilam Digital Readout & Power Feed
  • Bridgeport Vertical Mill - 2hp - 42" Table with Anilam Digital Readout & Power Feed
  • Bridgeport Vertical Mill - 2hp - 42" Table with Acu-Rite III Digital Readout & Power Feed
  • Bridgeport Vertical Mill - 2hp - 42" Table with DRC Digital Readout & Power Feed
  • Deckel 3D Pantograph Machine
  • Harrison M300 - 13" by 42" Engine Lathe (2)
  • Logan 10" by 30" Engine Lathe
  • Sharp Model 1118H Tool Room Lathe
  • Brown & Sharpe No.13 OD/ID Grinder
  • Reid Surface Grinder with Walker Ceramax 6" by 18" Magnetic Chuck
  • Mitsui Surface Grinder with Magnetic Chuck and Optidress Wheel Dressing System
  • Sunnen Precision Honing Machine Model MBB-1660
  • Brierley Multi-function Tool Sharpener
  • Darex Ultra Precision Drill Sharpener
  • Delta Drill Presses (4)
  • DO-ALL C912A Automatic Horizontal Band Saw
  • High Speed Servo Precision Drill Press
  • Sawmaster DY-400 Vertical Band Saw

Inspection Equipment:

  • OGP 14 Optical Comparator with Surface Illumination and Projectron
  • Genex 14" Optical Comparator with Surface Illuminator
  • Starrett 12 Optical Comparator with Surface Illumination
  • Jones & Lamson Optical Comparator with Surface Illumination
  • Model HR-150A Rockwell Hardness Tester
  • Sunnen Precision Hole Gages & Setting Fixtures (.00005 accuracy) (4)
  • Federal OD and ID Gage Sets (.00005 accuracy) (2)
  • Johnson Roll Comparator (Tri-Roll) with digital Read Out (.190 3.00) (3)
  • Illuminated/Magnified Bore Scopes (3)
  • Aerospace Illuminated Microscope (30 power) (2)
  • Tesa-Hite 14" Height Gage (3)
  • Starrett 12" Digi-Check Height Gage
  • Dial Height Gages (6)
  • Digital/Analog Drop Gages (.00005 accuracy) (10)
  • 1" to 12" Micrometers (thread/blade/pitch/point styles)
  • Pin Gage Sets .011 to 2.000 Diameter (plus size)
  • Dial Bore Gages .250 to 6.000 inch diameter
  • Full Compliment of Ring and Plug (go/no go) Thread Gaging
  • Pratt & Whitney Gage Blocks (dual set)
  • Fowler Gage Blocks +.00004/-.00002 (calibration masters)
  • 24 by 36 Granite Surface Plate (4)
  • 18" by 24" Granite Surface Plate
  • 12" by 18" Granite Surface Plate

Other Equipment:  

  • Airco MIG/TIG Welder
  • Toyota 7FGCU20 3500# Propane Fork Lift
  • 10 Foot Pallet Jack
  • Vacuum Assisted Portable Deburring Carts (6)
  • Fully Equipped Fixed Deburring Stations (2)
  • Assembly Stations (3)
  • Aqueous Parts Washer
  • Degreasing Tank/Station
  • Two Ton Hoist
  • 2 Ford Delivery Trucks
  • Mitsubishi Fuso Flat Bed Delivery Truck

Other/Subcontract Services:  

  • 6/12/18/24 Month Finished Goods Stocking Programs
  • Specialized Welding
  • Plating and Hardcoating
  • Heat Treating
  • Engraving
  • Blanchard Grinding
  • Flouro-Penitrant Inspection (FPI)
  • Magnetic Particle Inspection (MPI)
  • Numerous Others

 
 

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